Contact BERMAG Industries, LLC
info@bermag.com
(270) 236-2047
(270) 236-2445 fax
PO Box 227
2251 State Route 125
Hickman, KY 42050


Specifications
Size Tolerances (typical)
Inch Metric
0 to 2" ± .005" 0 to 50mm ± .15mm
2 to 6" ± .010" 50 to 150mm ± .25mm
6 to 9" ± .012" 150 to 250mm ± .30mm
9 to 12" ± .015" 250 to 300mm ± .40mm
Over 12" add ± .0014" per additional inch Over 300mm add ± .036mm per additional mm
*(Add .010" across parting lines) *(Add .25mm across parting lines)


Angular tolerance is ± 1/2°
Note:  BERMAG's processes may permit closer tolerances if required.
Consult BERMAG's Engineering Department.
 

Flatness and Straightness
Flatness:  .002in./in. (0.040" max)
Straightness:  .002in./in. (0.040" max)

Minimum Radius:
.015" (.4mm)

Wall Thickness:
Optimum is .080" to .120" (2 to 3mm).  However, wall thickness down to .040" (1mm) is possible.

Draft:
From 1/2° to 2°.  (Zero draft is possible in specific areas.)

Surface Finish
Our average is 80 microinches.

Weight Range
1 oz. to 200 lbs.

Holes and Openings
Normal casting processes require that holes be no deeper than the hole diameter and be no smaller than .200".

Stress Relieving/Heat Treating
In-house heat treating as required, per customer specifications.

Technical Information


Aluminum Alloys

 

Mechanical Properties

Alloy Heat
Treating
Ultimate
Tensile
Strength
KSI
Min. Yield
Strength
Set at
2% KSI
Elongation
% in 2"
Hardness
Rockwell
E Scale
1/16" Ball
Pressure
Tightness
Machin-
ability

319.0 T6 36 24 2.0 85.5 B A
355.0 T51 28 23 1.5 76.0 A C
355.0 T6 35 25 3.0 85.5 A B
C355.0 T6 39 29 5.0 89 A B
356.0 T51 25 20 2.0 71 A C
356.0 T6 33 24 3.5 79 A A
A356.0 T51 26 18 3.0 71 A C
A356.0 T6 40 30 6.0 82.5 A A
357.0 T51 26 17 3.0 80 B C
357.0 T6 45 35 3.0 91 B B
A357.0 T6 45 35 3.0 89 B B
380.0 None 46 23 3.5 85.5 B C


Zinc Alloys

ZA3 None 41 - 10.0 87 C C
ZA8 None 34 30 1.5 95.5 C C
ZA12 None 43 30 2.0 93 C B
ZA27 None 61 46 9.5 100 C B


Bronze Alloys

C873 None 58 18
(0.5%)
35.0 85
(HB@500kg load)
A B

*These values are for separately cast test bars, and are typical values.

Test 30 days after casting

A = Excellent
B = Good
C = Fair

Applicable Military Specifications

     > System Control to MIL-1-45208
     > Radiographic Inspection to MIL-STD-453, MIL-STD-2175
     > Penetrant Inspection to MIL-STD-6866
     > Mechanical/Chemical Inspection to MIL-A-21180 QQ-A-601, AMS-4217
     > Heat Treat to MIL-H-6088
     > Gage Control to MIL-STD-45662   
 



 
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